Key Rating Drivers & Detailed Description
Strengths:
Established market position and diversified revenue profile
BCML is one of the largest sugar producers in India with crushing capacity of 80,000 tonne per day (TPD) of sugarcane, exportable (surplus) power capacity of 175.7 megawatt (MW) and distillery capacity of 1,050 kilo litre per day (KLPD). The company has 10 sugar factories: eight in eastern Uttar Pradesh and two in central Uttar Pradesh, thus having access to a large market in north India. A 320 KLPD distillery was commissioned in SS2023, and this distillery can operate on dual feed, sugarcane syrup during the crushing season and B-heavy / C-heavy molasses and grains during the off-season, ensuring full utilisation of the capacity and aiding profitability.
Fully integrated operations enable all supplementary businesses associated with sugar, such as distillery and power, to be major contributors to profitability and de-risk the sugar business. The distillery business offers higher and stable profit and returns, compared with the sugar business, and thus helps moderate the impact of cyclicality inherent in the sugar business. Government initiatives pertaining to ethanol blending have also moderated the cyclicality to a large extent. Ethanol prices are a function of sugarcane prices and cost of sugar production; thus, there is little chance of the ethanol prices being lowered. With the entry in the PLA business, the diversity of the revenue profile will further increase.
Crisil Ratings believes the company will continue to benefit from its dominant market position in the sugar industry and fully integrated operations. The diversified revenue streams will continue to offset the cyclicality in the sugar business.
Superior operating efficiency
The operating efficiency is supported by fully integrated operations, sizeable contribution to profitability from higher margin distillery segment, healthy sugar recovery rates and high capacity utilisation leading to better absorption of fixed cost. The company’s distillery capacity is adequate to utilise the molasses produced through crushing operations and the cogeneration segment can cater to the entire power requirement during the crushing season from the bagasse produced, resulting in fully integrated facilities.
The company has been continuously engaging with farmers to produce an early variety of cane along with implementing varietal change, which has more sucrose content, and also ensuring they are less prone to disease and can acclimatize quickly.
Overall operating profitability over the medium term will remain stable and will be supported by both sugar as well as distillery segments. While operating margins are expected to moderate to 13.5-14% in fiscal 2025 from 14.5% in fiscal 2024 owing to restriction on ethanol diversion until November 2024, adverse weather condition and varietal change, the same is expected to improve from next fiscal with full benefit of distillery sales and gradual acclimatization of new variety leading to improved recovery.
Healthy financial risk profile; some moderation expected in debt metrics
The financial risk profile continues to be healthy supported by comfortable capital structure and adequate debt protection metrics. The short-term debt is usually high at the year-end (march month) owing to the seasonal nature of business. However, the working capital debt becomes negligible during September every financial year, just before commencement of the next sugar season. Between April-December 2024, the company retired debt of ~Rs.253 crores, including prepayment of Rs.140 crores of non-convertible debentures (NCDs). Long term debt stood at ~Rs. 534 crores at December 31, 2024, including Rs.325 crores availed for the PLA project. Due to sizeable term debt of over Rs 1,650 crore to be added for the PLA capacity, overall debt levels will rise gradually from fiscal 2025, with long term debt peaking at ~Rs. 1650 crore in fiscal 2027. While the gearing too will see some moderation increasing to ~0.8-0.9 times at March 31, 2027; other debt metrics such as interest cover and total outside liabilities to adjusted net worth (TOL/ANW) will remain at adequate levels of more than 5 times and around 1-1.1 times over the medium term. The company has been buying back its shares at regular intervals though amounts have not been material. However, with the large capex in the near to medium term, the payout to the shareholders might remain limited.
Weaknesses:
Susceptibility to downturns in the sugar business
Sugar prices are largely market-driven and dependent on production for the sugar season and inventory levels prevailing in the country. Hence, higher production, which increases inventory, may lead to a steep fall in prices and impact profitability severely as the cost of production is relatively sticky in nature. Monsoons too have a bearing on cane production and recovery rates of cane, impacting overall sugar production in the country. Fall in sugar prices is cushioned by the MSP declared by GoI (Rs 31 per kg at present). The government has promoted export to address excess inventory and arrest fall in prices in the past. In the current SS too, ~1 million tonnes of sugar exports have been permitted.
BCML may not be materially impacted by sugar down-cycles, given its superior operating efficiency, increasing contribution of the distillery segment and integrated nature of operations. Further its Maizapur distillery will have flexibility to operate around the year, helping buttress impact of volatile sugar availability.
Exposure to regulatory risks
While input prices are driven by the government; sugar prices are volatile and based on open market prices (which are dependent on the production levels) leading to volatility in players’ profitability. Besides, the government regulates domestic demand-supply through restrictions on imports and exports, and stock holdings. Regulatory mechanisms and dependence on monsoons have rendered the sugar industry cyclical. Sugarcane pricing is controlled through SAP in Uttar Pradesh. Though a higher SAP increases the cost of production for UP based mills, varietal re-balancing, characterized by better recovery rates, reduces the impact considerably for players such as BCML. The profitability of the company, mainly for its sugar segment, remains vulnerable to material changes in SAP and other regulatory changes in the sugar industry. The central government had increased the FRP for sugarcane by 8% whereas the SAP for UP remains unchanged at Rs 370 per quintal for SS2025.
The government of India (GoI) advanced the 20% ethanol blending target (with gasoline) to 2026 from 2030. Additionally, the government has made supplies profitable by raising ethanol prices every fiscal, in addition to differential pricing for B-Heavy and the direct cane juice route and providing interest sops on loans for setting up ethanol-based distilleries. Due to estimated drop in sugar availability for domestic consumers, GoI had restricted exports of sugar and also restricted diversion of sugar for ethanol production for major portion of fiscal 2025. However, from November 2024, the GoI permitted the diversion of sugar for ethanol production from Ethanol year 2025 also permitted export of 1 million tonne of sugar in SS2025. . These initiatives will however, help integrated sugar millers largely in fiscal 2026. Since the sugar industry is highly regulated, any change in the regulatory stance and continuation of government support to sugar sector (including distilleries and ethanol pricing) will remain key monitorables.
Strong growth potential from the diversification into new PLA venture albeit certain potential risks associated with the project
PLA is a biopolymer with applications in packaging, printing, textiles, among others. The PLA project being set up in Uttar Pradesh will help BCML diversify the business from the sugar and ethanol segments which are highly regulated. There is no sizeable PLA capacity in India and currently the country relies on imports to meet the overall demand. Sugar will be a key raw material to produce PLA. At full capacity, BCML would need around 1.3 lac tons of sugar which is expected to be met captively.
The overall project cost for the PLA venture is estimated at Rs. 2850 crore (revised from Rs.2000 crore due to change in scope) that will be funded through Rs.1650 crore of debt and balance through internal accruals. As of December 31, 2024, the company had incurred ~Rs.685 crore on the project. The PLA project is expected to be completed by October 2026. Further the company has indicated that at full utilisation level, the annual revenue and operating profit margin potential from PLA would be ~Rs.2,000 crore and 35% respectively.
However, given the large size of the project, timely completion of the same without any further material cost and time-overrun, ramp up of its utilization levels post commencement with gradual pick-up in the offtake as envisaged will remain a key monitorable.
In addition to the same, the Uttar Pradesh government in October 2024, announced its Bio Plastic Industrial Policy 2024, for promoting bioplastic manufacturing. The policy intends to provides various incentives for eligible companies including capital subsidy, interest subsidy, SGST reimbursement, etc. As indicated by the company, the revised project cost after considering the capital subsidy stands at Rs 1,750 Crore.
However, adequate government intervention to ensure enforcement of ban of single use plastics and timely receipt of incentives would remain critical.